Increase the efficiency of CNC machining by using the following methods from Hazel's blog

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In general, a CNC machining center is a digital piece of equipment that is controlled primarily by engineers' computer modification programs that are used in the field of machine tooling. Given this situation, what steps can be taken in order to increase the productivity of CNC milling? Examine some of the techniques for increasing the efficiency of CNC machining.

If a tool is used for CNC machining or general machining, it interacts with the workpiece in a direct manner. As a result, its selection and installation are the most important factors in determining the machining accuracy and surface quality of a piece of work.2. Despite the fact that cnc turning china machining skills are an integral part of the overall manufacturing process, they are inextricably linked to the corresponding management and support skills. In order to increase the efficiency of CNC machining, it is necessary to improve knowledge, change concepts, and improve and strengthen various corresponding supporting skills measures and management. a certain degree of intensity

 

Three factors must be considered in order to improve the efficiency of CNC machining: concept change, talent training, process improvement, flexibility cnc components in production and equipment protection as well as a comprehensive supporting management system. Several studies have demonstrated that the methods described above are effective, and they have been successfully implemented as a result of extensive testing. The process of applying for and implementing recognition by relevant business units is currently being carried out.

Because of the reduced tool life, the number of tool changes and tool settings will increase, and the overall efficiency will be reduced if the cutting speed is too low. If the cutting speed is too high, however, the overall efficiency will be reduced, as well as the processing time for a single workpiece being prolonged and the overall efficiency being low. A second option is to use the tool's use parameters as the basis for the actual selection.

Increased productivity in CNC machining requires not only an update of the process concept but also an improvement of the management concept in order to achieve greater productivity. In order to optimize the entire processing process, high-speed and high-efficiency cutting tools should be used in conjunction with advanced skills and management methods. Improve the efficiency of your processing while also completing high-speed cutting projects by employing a variety of techniques.

In the manufacturing industry, precision parts are an important component of the basic components of industrial machinery, and they are found in a wide range of industries including robots, semiconductors, aeronautics, wind energy, automation equipment, and others. Precision metal parts and components are manufactured using computer numerical control (CNC) machines in all of these significant industries. Many different types of metal parts are available, with the most common being stainless steel, aluminum alloy, magnesium alloy, titanium alloy, and other types of metal parts. Metal parts are generally classified into the following categories:

When it comes to CNC machined metal parts, stainless steel parts represent the vast majority of the processing. Therefore, any change in the stainless steel material will have an impact on the quality and cost of CNC Machining Brass machined parts.

Following the negative impact on quality and cost associated with CNC machining stainless steel precision parts, domestic CNC machining manufacturers are working to improve their processes and allocate adequate funds to research and development. Precision parts made of stainless steel are currently being machined to an brass cnc machining accuracy of 0.01mm and a surface roughness of 0.01mm, with the accuracy being 0.01mm and the surface roughness being 0.01mm. The machining accuracy and efficiency issues associated with machining stainless steel precision parts are addressed by machine tool manufacturers who specialize in precision CNC machining and provide solutions to these issues.


 

The  machining industry in my country has experienced steady growth in recent years, with the quality of stainless steel parts produced by computer numerical control (CNC) machining reaching new heights of excellence. Since the influence of China's upstream and downstream industries has grown steadily over time, the market's scale has increased in size. China's CNC machining parts manufacturing industry is expected to generate 81.060 billion Yuan in revenue by 2021, a 17.8% increase over the same period the previous year.

The following are the primary differences between single-piece pricing and batch pricing:It is likely that the unit price of aluminum alloy parts will be higher if the components are not manufactured in batches. Purchase aluminum alloy raw materials, design part blanks, write programs, and then prepare tools, arrange fixtures, set tools, locate the origin, and transfer programs to the next step in the process. It is necessary to complete all of the steps in the processing of aluminum alloy parts, including the removal of Z scraping burrs, post-processing, as well as packaging and shipping. The costs of operating the machine, the salary of the programmer, the depreciation of the machine tool, electricity, cutting fluid, and so on, should all be included in the budget. All of these are incurred costs. So, what is it about the processing of aluminum alloy parts that is so expensive? Each process necessitates the hiring of a highly qualified individual with specific skills.

For CNC machining of aluminum alloys, the following are the cost drivers to consider:

1) The length of time it takes to complete a request.

Generally speaking, the higher the CNC cost for machining aluminum alloy parts, the longer the machining time will be. The amount of time spent machining on a CNC machine has a significant impact on the cost.

2) The price of raw materials

The cost of billet material constitutes a significant portion of the total CNC expense. The optimization of design in order to maximize the use of standardized blanks while at the same time reducing scrap can result in lower material costs. Because of its low cost and ease of processing, aluminum alloy is currently one of the most widely used raw materials on the market today.

3) The length of time that the installation will be in place

cnc lathing costs for aluminum alloy parts are significantly higher in cases where the batch size is small. The preparation of the geometric model as well as the planning of the machining process have a significant impact on the CNC cost of aluminum alloy parts. Due to the use of mass production techniques, this portion of the cost is a fixed expense that can be amortized over time.

4) Additional considerations for the design

When designing CNC parts that have special requirements (such as precision tolerance requirements and thin-walled designs), it is necessary to use specialized tools and perform more precise quality control. Consequently, by significantly lengthening the time it takes to machine a  component, the cost of the CNC component rises. In addition to the processing of high-precision, difficult, and easily deformed metal and plastic parts for small- and medium-volume production, Huiwen also specializes in the procurement and customization of robot parts, as well as the processing of light alloys and composite materials (including aluminum alloy, carbon fiber, and others).


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By Hazel
Added Feb 4, 11:34AM

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